National Carbon Capture Center at Wilsonville achieves major milestone with ‘first fire’ of natural gas testing system

The Alabama-based National Carbon Capture Center has completed a successful “first fire” of its new natural gas infrastructure. The event paves the way for the first test runs of carbon capture technologies at the facility using natural gas-derived flue gas.

It’s a significant milestone for the U.S. Department of Energy’s (DOE) National Energy Technology Laboratory (NETL)-sponsored facility adjacent to Alabama Power’s Plant Gaston as it expands its ability to evaluate carbon capture technologies for natural gas power plants. The first test runs for those technologies are expected to begin in January.

“First fire is a key achievement in the National Carbon Capture Center’s evolving research path, which is increasingly focused on technologies to deliver a net-zero future – from carbon capture for fossil fuel-based power generation to carbon utilization and direct air capture,” said Mark. S. Berry, Southern Company vice president of research and development.

The natural gas carbon capture infrastructure – which includes a natural gas-fired boiler, flue gas cooler, condenser and blower – will offer significant advantages for carbon capture technology developers to demonstrate and scale up technologies, including expanded testing windows and more flexibility.

First fire of the new system included validating its ability to start and operate as designed. John Carroll, National Carbon Capture Center project engineer, said the team carried out a multistep start-up process that included firing the boiler at minimum load and then ramping the system to full load to prove its performance.

“While the system is designed to operate at a lower load to simulate a natural gas combined-cycle unit for testing, it also must operate at a higher load that is very close to coal plant conditions,” said Carroll. “We were able to put the system through its paces to prove it will operate properly at both conditions and a full range in between.”

“The natural gas addition positions our facility to meet the needs of technology developers and research institutions looking to test their advanced designs and processes outside of the lab at bench- and pilot-scale,” said John Northington, director of the National Carbon Capture Center and Southern Company R&D director of net-zero technologies. “With this new infrastructure and our highly specialized team, carbon capture innovators will have more options for moving their technologies forward.”

https://youtu.be/hF9qyw9mEgw

As the DOE’s primary carbon capture research facility, the National Carbon Capture Center has worked with more than 30 organizations from seven countries and completed more than 110,000 hours of testing to advance a wide range of technologies toward commercial scale. That work has reduced the projected cost of carbon capture for fossil-based power plants by one-third, and further reductions are expected.

In October, DOE’s Office of Fossil Energy and NETL renewed their cooperative agreement with Southern Company to manage and operate the facility in Shelby County. The five-year extension of the cooperative agreement formally marked the project’s expansion into new areas of research to reduce greenhouse gas emissions from fossil-based power plants and to advance carbon dioxide utilization and direct air capture solutions.

Berry applauded the successful first fire at the National Carbon Capture Center as the facility moves forward on supporting important, new research and development related to carbon capture technologies. “I’m excited to congratulate the world-class team who made this important addition to the center’s capabilities a reality.”

(Courtesy of Alabama NewsCenter)