4 years ago

APPETITE FOR GROWTH: Alabama food companies are booming, expanding operations

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Companies across Alabama are investing millions of dollars in new and expanded specialty food processing operations that tap into growing national trends.

From pickled okra and salsa in Pike County to dehydrated fruits and vegetables in Foley, the projects were part of a record year of economic development for the state in 2015, with overall announcements that totaled $7 billion and 20,000 jobs.

They seek to capitalize on the popular push among consumers to eat more locally sourced foods. At the same time, they’re providing employment and investment in Alabama’s rural areas, as well as new avenues for the state’s farmers to bring their own products to market.

“Alabama’s roots are in agriculture, so food processing operations are a natural way to grow the state’s economy,” said Greg Canfield, secretary of the Alabama Department of Commerce. “These businesses are also poised to benefit from the latest consumer food trends.”

Bon Secour Valley Ingredients dehydrates fruits and vegetables , including chicory, and turns them into flours and powders. (Image: BSVI)
Bon Secour Valley Ingredients dehydrates fruits and vegetables , including chicory, and turns them into flours and powders. (Image: BSVI)


SUSTAINABLE APPROACH

In Baldwin County, Bon Secour Valley Ingredients is a new company that will dehydrate fruits and vegetables and also mill them into flours and powders. Products will include sweet potatoes, chicory, carrots and kale, sourced from farms in Alabama or elsewhere in the Southeast.

The $8 million, 65-job operation in Foley is scheduled to start up this summer.

BSVI is a new division of the Woerner Companies, a family agriculture business that primarily sells turf products.

“We’re trying to move into sustainable agriculture and to do that, dehydration and food ingredients are where it’s at,” said Christina Woerner McInnis.

BSVI will use local produce that’s not pretty enough to make the cut for supermarket shelves but still has the same taste and quality. The result will be new markets for produce that might otherwise go to waste, McInnis said, particularly when it’s turned into powders.

“We could sell it to a food company that might put it in a soup or to a company that would put it in a dog treat,” she said.

Bon Secour Valley Ingredients’ chicory after processing.
Bon Secour Valley Ingredients’ chicory after processing.

Mike Murphy, general manager for BSVI, said the business aims to capture some of the massive food waste that occurs in distribution channels, estimated at 1.3 billion tons globally.

“A third of the food that’s grown in the world never makes it to the fork,” he said.

INVESTMENT ON THE MENU

Another new company is iSpice, which is investing $9 million in the Clarke County town of Jackson, where it is renovating a building. While the facility will mainly be a packaging operation, it also will have grinding and blending capabilities.

Large retailers and food service companies will be iSpice’s key customers. Operations are expected to begin this summer.

In Pike County, Southern Classic Food Group in Brundidge is starting a new division called Magnolia Vegetable Processors, which is scheduled to begin producing pickled okra in August, followed by pickles and pickle relish.

“For years, we’ve had people ask us about whether we do pickles, and we’ve always used pickles as an ingredient in our tartar sauces and Thousand Island dressing,” said Chuck Caraway, president of Southern Classic Food Group.

The company is spending $5.5 million on the project and plans 60 new jobs. In the second phase, the plan is to make salsa, now the No. 1 condiment in the U.S.

An expansion also is under way in the main business, Caraway added. The company is spending $3.2 million and adding 21 jobs in a project that is installing a new production line for fruit juices.

Southern Classic Food Group makes a wide range of condiments, the largest being mayonnaise, that is sold to retail, food service and industrial customers that use it in chicken, potato and pasta salads.

GROWING OPERATIONS

Other established food producers in Alabama are expanding, too.

Jeff and Peggy Sutton operate the To Your Health Sprouted Wheat Co. in Bullock County.
Jeff and Peggy Sutton operate the To Your Health Sprouted Wheat Co. in Bullock County.

In Bullock County, To Your Health Sprouted Flour Co. has a $3 million, 20-job project.

The company, launched 10 years ago by Bullock County native Peggy Sutton, is the world’s biggest producer of organic sprouted grains and flours with more than 50 products. Current production averages 50,000 pounds per week.

Sprouted products have surged in popularity in recent years, thanks to their taste and nutritional benefits, and the total market is expected to soon eclipse $250 million in revenues.

To Your Health Sprouted Flour Co. exports to several countries and counts among its customers big names such as Kashi, Nature’s Path, Amy’s Kitchen and Whole Foods Market.

The well-known Sister Schubert’s brand, maker of dinner rolls, sausage wraps and other baked goods sold in thousands of stores across the U.S., also continues to invest in its Alabama operations. The most recent is a $2.2 million wellness center at the company’s bakery in Luverne.

The facility features comfortable chairs, big-screen TVs, showers, vending machines and large windows that bring in plenty of light, said Patricia “Sister Schubert” Barnes.

“This is an affirmation of how important our employees are to us,” she said. “When they take a break, they need something like this. At the same time, we’re constantly adding things to the bakery and improving it.”

Barnes said there are new products on the horizon for Sister Schubert’s, but it’s too early to talk about them. She feels blessed to be in Alabama, and she considers herself an ambassador for state-made products.

“I love all Alabama products and I do often go to seminars and give speeches and help people who are trying to start another business here,” Barnes of Sister Schubert said. “It’s a real joy for me to be able to inspire people to do what I did 25 years ago.”

59 mins ago

Alabamians can buy emergency preparedness items sales-tax free this weekend

The weekend from Friday, February 21 through Sunday, February 23 is Alabama’s ninth annual Severe Weather Preparedness Sales Tax Holiday.

As such, several items needed to help prepare for a weather-related disaster can be purchased without state sales tax across stores in Alabama.

Items that cost $60 or less like batteries, ice packs, duct tape, plywood and flashlights will all be exempt from state sales tax this weekend.

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The biggest ticket item that can be purchased without tax is a portable electricity generator, although, any generator that costs $1,000 or more will begin incurring regular taxes.

Dozens of cities and counties also exempt their local sales tax on the holiday weekend, including Birmingham, Huntsville, Montgomery, Mobile and Tuscaloosa. A full list of those areas can be found here.

A full list of the tax-exempt items can be found here.

Henry Thornton is a staff writer for Yellowhammer News. You can contact him by email: henry@yellowhammernews.com or on Twitter @HenryThornton95.

15 hours ago

Alabama’s Warrior Met Coal announces historic Blue Creek mine development

Brookwood-based Warrior Met Coal on Wednesday announced that they will begin development on a new “world-class” longwall mine near its existing mines located on the Blue Creek reserves in West Alabama.

Met coal is the type of coal sometimes referred to as coking coal. Unlike the thermal or steam variety, met coal is used as a vital ingredient in the steelmaking process instead of being utilized for power generation.

The new Blue Creek development is expected to have the capacity to produce an average of 4.3 million short tons per annum of premium High-Vol A met coal over the first ten years of production. It is one of the last remaining large-scale untapped premium High Vol A met coal mines in the U.S.

“We are extremely excited about our organic growth project that will transform Warrior and allow us to build upon our proven track record of creating value for stockholders. Blue Creek is truly a world-class asset and our commitment to this new initiative demonstrates our continued highly focused business strategy as a premium pure-play met coal producer,” Walt Scheller, CEO of Warrior Met Coal, said in a statement.

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The company expects to invest approximately $550 to $600 million over the next five years to develop Blue Creek with expected spending this year alone of approximately $25 million to kickstart the project.

Based on the current schedule, Warrior Met Coal expects first development tons from continuous miner units to occur in the third quarter of 2023 with the longwall scheduled to start up in the second quarter of 2025.

The company trades on the New York Stock Exchange and as such must report specific financial details on the project. This included the company projecting a “net present value” of “greater than $1 billion over the life of the mine with a projected after-tax internal rate of return (IRR) of nearly 30% and an expected payback of approximately two years from initial longwall production.”

Warrior Met Coal previewed this project at a Yellowhammer News event in 2019.

RELATED: Study: Alabama coal industry has nearly $3 billion impact; met coal reserves to last centuries

Sean Ross is the editor of Yellowhammer News. You can follow him on Twitter @sean_yhn

15 hours ago

‘Gender is Real Legislative Act’ advanced by Alabama House committee

MONTGOMERY — The Alabama House State Government Committee on Wednesday advanced the “Gender is Real Legislative” (GIRL) Act.

The bill, HB 35, is sponsored by State Rep. Chris Pringle (R-Mobile). Pringle is the chairman of the committee. The vote on Wednesday was 8-4 on party lines in favor of giving the legislation a favorable report. The GIRL Act now heads to the full House for consideration.

HB 35 would require Alabama public schools to make sure every entrant in an athletic competition is sorted by the gender on their birth certificate. The bill also forbids any state, county or municipal government/agency from providing a facility to a single-gender competition that allows a transgender entrant.The GIRL Act exempts any event that is specifically designed to have both boys and girls as competitors.

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“Gender is real. There are biological differences between boys and girls that influence athletic performance. The GIRL Bill seeks to support female student-athletes, so that they may compete against each other and not have to compete against male students with an unfair advantage,” Pringle has stated. “Liberal Democrats are always trying to accuse us of refusing science, but gender is a real biological truth. It truly defies logic that anyone would deny science and want male students to compete in female sports.”

During Wednesday’s meeting, a first-grade girl from the Birmingham area called on the committee to support the bill. The girl said it was only “fair” that student-athletes be sorted by the gender on their birth certificate and that she not have to compete against boys.

A full public hearing was held on the legislation last week, when State Rep. John Rogers (D-Birmingham) made some interesting remarks about Auburn legend Cam Newton while speaking against HB 35. Rogers in a subsequent interview then called for mandatory genetic testing of all public school student-athletes.

Pringle is currently running in the competitive Republican primary race for Alabama’s First Congressional seat being vacated by U.S. Rep. Bradley Byrne (R-Fairhope).

Sean Ross is the editor of Yellowhammer News. You can follow him on Twitter @sean_yhn

16 hours ago

Jessica Taylor ‘appalled and disgusted’ at Doug Jones’ abortion comments — ‘He is unfit’

Senator Doug Jones (D-AL) once again finds himself in a negative spotlight back in his homestate.

Jones was caught in a video on Wednesday laughing about abortion and mocking a question about the Pain-Capable Unborn Child Protection Act.

Jessica Taylor, a conservative Republican candidate in Alabama’s Second Congressional District, reacted strongly to Jones’ remarks.

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In a statement to Yellowhammer News, she said, “As a Christian, and as a mother, I am appalled and disgusted that Doug Jones would act this way.”

“Defending the unborn has been a pillar of my campaign since day one,” Taylor continued. “Doug Jones’ blatant disregard for the rights of the unborn further demonstrates that he is unfit to represent us in Washington. Pro-life values are Alabama values. As a conservative, I will always fight for our Alabama conservative values in Congress.”

Taylor has been endorsed by the prominent national pro-life group Susan B. Anthony (SBA) List in her AL-01 primary bid.

SBA List also bashed Jones’ latest comments in a separate statement.

“Senator Doug Jones has proven once again that he is no moderate when it comes to abortion on demand through the moment of birth. Alabama’s Democratic senator may think it is ‘stupid’ to question his abortion extremism, but rest assured, his constituents take respect for human life very seriously,” stated SBA List president Marjorie Dannenfelser.

“With a record of voting in favor of late-term abortion more than halfway through pregnancy and forced taxpayer funding of abortion, Sen. Jones has repeatedly betrayed Alabamians, siding with the radical abortion lobby and fellow extremist Democrats in Congress,” Dannenfelser concluded. “Their agenda is dramatically out of step with the people of Alabama and the strong majority of Americans – including 55 percent of Independents and 43 percent of rank-and-file Democrats – who support compassionate limits on abortion after five months of pregnancy, when science clearly shows unborn babies can feel excruciating pain. If Senator Jones refuses to protect innocent unborn children, he won’t be laughing come Election Day.”

Sean Ross is the editor of Yellowhammer News. You can follow him on Twitter @sean_yhn

16 hours ago

Reading aldotcom in large doses might affect your perspective, cognitive abilities and reasoning skills

How out of touch are al.com’s employees?

Very.

Read John Archibald or Kyle Whitmire any day and you will get that answer. These guys have been railing on Alabama government for years, and even they would tell you that they have done a pretty poor job of convincing anyone that their positions are the way the state should go.

To describe them as failures is an insult to actual failures like Hillary Clinton, who al.com obviously endorsed before she was obliterated by Alabama voters.

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So, it should come as no surprise that the average readers of al.com are equally as out of touch with the average Alabamian because they are consuming a daily digest of anti-Alabama liberal media bile that could best be described as irrelevant and antagonistic to the politics and culture of the state of Alabama.

Former Yellowhammer News editor-in-chief Cliff Sims said it best when he called them a sports blog with a liberal bias.

Because of this, it should come as no surprise that they are attempting to pass off an online poll of their readers as representative of anything close to the opinion of the state of Alabama, but here you go.

Actually, it doesn’t seem like that at all. Even Ramsey Archibald knows that.

Nationally, according to a Pew Research poll in late 2019, 69% of Americans favor some kind of legalization of marijuana. Of those who want to legalize marijuana, 59% want recreational and medical legalization and 32% want just medical legalization.

That’s a national poll — this is Alabama.

Love it or hate it, like the employees at al.com do, you have to acknowledge that there is nowhere near 83% support for recreational marijuana in this state.

Instead of legalizing marijuana, we might want to consider limiting the consumption of al.com for some of their readers whose brains are clearly being damaged by the content.

All polls like this do is show that the readership of al.com is far-left, out-of-touch and completely irrelevant in Alabama politics — just like the authors they read.

Dale Jackson is a contributing writer to Yellowhammer News and hosts a talk show from 7-11 am weekdays on WVNN.