4 years ago

Made (and tested) in Alabama: State-built cars first get test track workouts


Before Alabama-made vehicles hit city streets and neighborhood roads, they get a workout on the test tracks at the state’s three auto assembly plants.

Banked curves, bumpy asphalt, smooth straightaways and skid pads are just some of the features that help put the models through paces that are designed to simulate all kinds of driving conditions.

The goal is to deliver top-notch cars, trucks, SUVs and minivans to customers and weed out any road noise, engine rattles, bad alignment or other problems.

For Mercedes-Benz U.S. International, which produces luxury SUVs and sedans in Tuscaloosa County, the test tracks play a key role in the plant’s daily operations, said Michael Faerber and Andreas Ogger, quality managers at the facility.

Hyundai’s Alabama assembly plant has a 2.3 mile track for testing braking, handling and other features of the vehicles it makes in Montgomery. (Image: Hyundai)
Hyundai’s Alabama assembly plant has a 2.3 mile track for testing braking, handling and other features of the vehicles it makes in Montgomery. (Image: Hyundai)

“Just as we must be 100 percent certain that the color is right and the paint is good, there must also be no rattling noise from a door or wind noise from an outside mirror,” Ogger said. “Everything must be checked, and these test tracks are an important step to ensure the highest level of quality.”

Mercedes’ Alabama plant has one large road track and two small ones, as well as an off-road course used for special events and parts testing.


The automaker regularly updates its testing facilties and is currently spending about $2 million to upgrade the road tracks. The project includes improved testing for noise, vibration and harshness, as well as additional safety upgrades, new smooth asphalt and a new banked curve.

One special feature of the large road track is a wade booth, which simulates driving through water to make sure none of it seeps inside.

Mercedes-Benz’s Alabama plant features three test tracks and an off-road course used for special events and parts testing. (Image: Mercedes)
Mercedes-Benz’s Alabama plant features three test tracks and an off-road course used for special events and parts testing. (Image: Mercedes)

Every vehicle built at the plant is tested on one of the short road tracks, while a certain percentage are evaluated on the large one. The plant produces the GLE, GLE Coupé and GLS SUV models, along with the C-Class sedan.

Meanwhile, no customer cars are put on the off-road course, which has a 70 percent slope and an obstacle course that carries vehicles over stairs and rocks and through a creek. Instead, there are currently six designated SUVs used to show off the models’ off-road capabilities.

“No customer would appreciate the rough handling of the cars out there,” Faerber said. “We use it for special events, for VIPs, special guests and dealers from across the globe, to show them what these nice SUVs can do.”

The vast majority of the people who buy the plant’s SUVs use them as on-road vehicles. Still, it’s good to see their off-road prowess, and that’s where the dealer demos come in.

“99.9 percent of our normal customers would never do the kinds of things we do on the off-road track, but it’s interesting to know,” Faerber said.

The off-road course is also used to test new parts when vehicles are going through a redesign or getting other updates.


At Honda Manufacturing of Alabama in Talladega County, there are two test tracks, which both offer opportunities for real world testing, said Ted Pratt, head of corporate affairs and communication at the plant.

One is about one-quarter mile long, and the other is about one-eighth mile long, and every vehicle that HMA produces takes a lap on either track.

“The HMA test tracks are critically important to ensuring that each vehicle functions as it was designed and that all components are assembled correctly and operate as they should,” Pratt said.

Honda’s Alabama plant, which recently produced its 4 millionth vehicle, is the sole global source of the Odyssey minivan, Pilot SUV and Ridgeline pickup, as well as the Acura MDX SUV.

Since there are two assembly lines and two full shifts, there are about 150 to 200 employees who drive vehicles on the tracks each day.

Pratt said every vehicle is performance tested, and that includes checks for wind noise, squeaks, rattles, tire balance, wheel alignment, cruise control operation and other tests.

The surface on one track offers a variety of road conditions, such as smooth asphalt, concrete and cobblestones. There’s also a section of irregular surface that is similar to driving over speed humps, which alternate back and forth from the right-side tires to the left-side tires.

An aggressive S-turn on the track at Hyundai’s Alabama assembly plant is meant to test how the steering and suspension of Montgomery-made vehicles perform. (Image: Hyundai Alabama)
An aggressive S-turn on the track at Hyundai’s Alabama assembly plant is meant to test how the steering and suspension of Montgomery-made vehicles perform. (Image: Hyundai Alabama)


In Montgomery, Hyundai Motor Manufacturing Alabama has a 2.3-mile test track that is set up like a thin elongated oval, said Robert Burns, head of public relations and team relations at the plant.

It includes a hill with a 25-degree incline to test emergency brakes and a sharp turn at one end to confirm handling. The driver also performs aggressive S-turns in this section to see how the steering and suspension respond.

There are also two long straightaways, one for testing cruise control and front end alignment and the other with a wide variety of road surfaces to listen and check the performance of the suspension of the vehicle.

Another feature is a skid pad near the end of the testing process to double check the vehicles’ anti-lock brakes.

All vehicles produced at the plant — including the Sonata sedan, Elantra compact and Santa Fe Sport SUV — go through this testing, and more than 20 inspectors per shift drive cars through the test track, Burns said.

“The test track is very important to our daily operations,” he said. “It serves a critical role during our vehicle validation process.”






4 hours ago

Alabama basketball completes the sweep against Auburn

Fresh off of winning the SEC regular season championship for the first time in 19 years, the Alabama Crimson Tide on Tuesday completed a sweep of Auburn for the first time in six years after defeating the Tigers at home 70-58.

Jayden Shackelford led the way for Alabama in Tuscaloosa, as the talented sophomore guard went 5-9 from behind the arc to finish with 23 total points in the win over Auburn.

Sophomore Jahvon Quinerly scored 11 points off of the bench and provided sparks for Alabama in crucial moments of the game.

While Alabama led by as much as 16 points in the first half, Auburn was able to cut the lead to five in the second. However, Alabama’s defense began to stiffen up, and seniors Herbert Jones and John Petty stalled the Tiger’s offense out before they could get too hot.


For the Tide, the three-ball has become a major part of their offense. Second-year head coach Nate Oats always tells his players to get at least one touch in the paint first before shooting. This green-light mentality is becoming more and more popular throughout college hoops.

Bama has done really well with this philosophy by becoming one of the most dominant teams from downtown in the conference. Tuesday’s game showed that even when the three doesn’t come through for the Tide, they have other ways of scoring.

Alabama drove the basketball extremely well in the second half against Auburn and proved to be the more physical team in their win on Tuesday night. When tournament time begins, they may have to lean on this more physical style of play in certain games.

The Tide have one more regular season game against Georgia in Athens on Saturday. Bama will look to finish the regular season on a win before the SEC Tournament in Nashville gets underway.

The Tide are currently projected to be a two seed in the upcoming NCAA Tournament.

Hayden Crigler is a contributing college football and college basketball writer for Yellowhammer News. You can contact him through email: hayden@yellowhammernews.com or on Twitter: @hayden_crigler.

4 hours ago

Alabama House recap: Bills to increase executive branch oversight, update sex ed language pass chamber

MONTGOMERY – The Alabama House of Representatives met Tuesday and passed six pieces of legislation, including bills that would increase oversight of executive branch agencies and update language in the state’s policy on sex education.

After convening shortly after 1:00 p.m. the chamber spent much of the next five hours in extended debate on two bills, with members of the Democratic Party engaging in protracted discussions of legislation they began their remarks saying they would ultimately vote for.

Seeing the most debate were HB 392 from Rep. Mike Jones (R-Andalusia) and HB 103 from Rep. Jamie Kiel (R-Russellville).

Jones’ bill creates a joint legislative committee to oversee large financial agreements made by the executive branch, and Kiel’s would prevent the state government from picking which businesses close during states of emergency.


More information on Kiel’s bill is available here.

The legislation from Jones, chair of the powerful Rules Committee, would create the Joint Legislative Oversight Committee on Obligation Transparency. The committee would have the authority to approve or disapprove of contracts, leases and agreements by the executive branch and the agencies therein.

Under the proposed law the committee would meet to review any financial agreement greater than $10 million or 5% of the agency’s annual appropriation from the State General Fund.

Making up the committee would be the chair, vice-chair and ranking minority members of the committees in each legislative chamber that oversee taxation.

The proposed oversight committee would be able to meet when the legislature is in or out of session. It would have to issue approval or disapproval within 45 days of a state agency submitting a proposed contract.

If the proposed committee disapproved of a contract it would be delayed from going into effect until the end of the current or next occurring general session of the legislature.

Jones noted in remarks on the floor that this delay would give lawmakers time to address via legislation the proposal disapproved of by the committee, and added that new legislation would be required to put a halt to any state contract of which the proposed committee disapproved.

HB 392 ultimately received unanimous support in the House, with a final vote of 98-0.

Also passing the House on Tuesday was HB 385 sponsored by Rep. Laura Hall (D-Huntsville). The bill updates language in the legal code that governs how Alabama educators must teach sex ed.

It also deletes from the Code of Alabama language that requires those teaching sex ed to emphasize that “homosexuality is not a lifestyle acceptable to the general public and that homosexual conduct is a criminal offense under the laws of the state.”

Rep. Terri Collins (R-Decatur) and Rep. Charlotte Meadows (R-Montgomery), two staunch conservatives with backgrounds in education policy, spoke in favor of the legislation on the House floor and voted for its passage. The bill passed the House on a vote of 69-30.

Three other pieces of lower profile legislation passed the chamber on Tuesday:

HB 255 from Rep. Randall Shedd (R-Cullman) that would add a tenth member to the advisory board of directors of the Department of Senior Services, and let ex officio members name a designee to serve in their place.

HB 330 from Rep. Alan Baker (R-Brewton) that would change the outdated language in the state legal code concerning video depositions in criminal prosecutions.

HB 136 from Rep. Chip Brown (R-Hollinger’s Island) that would designate the aquarium at Dauphin Island Sea Lab as the Official Aquarium of Alabama.

Henry Thornton is a staff writer for Yellowhammer News. You can contact him by email: henry@yellowhammernews.com or on Twitter @HenryThornton95.

7 hours ago

Alabama House passes bill that would block the government from picking and choosing which establishments close during states of emergency

MONTGOMERY – The Alabama House of Representatives passed a bill on Tuesday that would prevent the state government from designating which types of businesses were allowed to stay open in situations such as the one experienced during the advent of the coronavirus pandemic in the spring of 2020.

Sponsored by Rep. Jamie Kiel (R-Russellville), HB103 would not infringe on the governor or state health officer’s ability to implement public health guidance. It would only say that any business or house of worship that followed public health guidelines would be allowed to open.

“I think if it is safe enough to go to the liquor store and wear a mask and socially distance, then it is safe enough to go to church and wear a mask and socially distance,” argued Kiehl on the House floor.


The vote on the floor was 75 in favor and 22 opposed with three members abstaining.

The bill applies to declared states of emergency that involve a “pandemic, epidemic, bioterrorism event, or the appearance of a novel or previously controlled or eradicated infectious disease or biological toxin,” per the text of the legislation.

In explaining what inspired him to author the legislation, Kieh said of last spring, “I saw businesses in my town that were suffering,” adding that some small business owners he knew were “scared to death they were going to lose their livelihoods.”

Governor Ivey’s “Stay At Home” order, in place for most of April 2020, allowed major retailers like Walmart to remain open while smaller retail stores that did not sell groceries were forced to close.

Kiehl feels that this arrangement was unfair, and that small shops and establishments deserved the chance to stay open if able to implement the health guidelines. Ivey has expressed regret in recent months about creating the distinction between “essential” and “non-essential” businesses.

“[W]hat we were really doing is were we driving all the customers that would have been in all these other stores — in the small mom-and-pops, the Hibbetts of the world — we were driving all those to one central location to buy clothing. That cannot be good for the spread of the pandemic — to bring everybody together in one location or a few locations,” Kiel told FM Talk 106.5’s “The Jeff Poor Show.”

The National Federation of Independent Businesses (NFIB) is strongly supporting the passage of the legislation.

Kiel’s bill now heads to the Senate for further consideration.

Henry Thornton is a staff writer for Yellowhammer News. You can contact him by email: henry@yellowhammernews.com or on Twitter @HenryThornton95.

8 hours ago

Alabama Senate passes Vulnerable Child Compassion and Protection Act

MONTGOMERY — On a party line vote, the Alabama Senate on Tuesday passed SB 10, the Vulnerable Child Compassion and Protection Act.

Sponsored by Sen. Shay Shelnutt (R-Trussville), the bill would ban the performance of medical procedures and the prescription of puberty-blocking medications and sex-change hormones used as transgender therapies for minors, with certain exceptions.

The vote was 23-4, with the only four Democrats present all dissenting: Sens. Billy Beasley (D-Clayton), Vivian Figures (D-Mobile), Bobby Singleton (D-Greensboro) and Rodger Smitherman (D-Birmingham).

Shelnutt, since first introducing a version of the legislation last year, has said his goal in bringing the bill was to simply protect children from making harmful longterm decisions that they may later regret once more mature.


“The primary concern here is the health and well-being of Alabama’s children,” stated Shelnutt. “We must protect vulnerable minors who do not have the mental capacity to make life-altering decisions of this caliber. The efficacy and effects of these particular surgeries and methods of treatment are not well-sustained by medical evidence, and actions of this severity cannot be undone.”

“I believe it is our responsibility as lawmakers to do all we can to keep our children out of harm’s way,” he added. “Protecting minors from these powerful drugs and consequential procedures will help ensure they do not feel responsible to make a decision they may wish to later undo, ultimately causing more harm.”

The House Judiciary Committee last week approved as amended the lower chamber’s companion version of the bill, which is sponsored by Rep. Wes Allen (R-Troy). HB 1 now awaits consideration on the House floor.

In response to the passage of SB 10, Scott McCoy — SPLC interim deputy director for LGBTQ Rights & Special Litigation — released a statement.

“The Alabama State Senate is dangerously close to passing yet another piece of discriminatory legislation that likely will lead to long and expensive litigation at high cost to Alabama taxpayers,” McCoy decried.

Sean Ross is the editor of Yellowhammer News. You can follow him on Twitter @sean_yhn

9 hours ago

Alabama GOP Senate candidate Lynda Blanchard: 2020 election ‘stolen from President Trump’

Republican U.S. Senate candidate Lynda Blanchard on Tuesday called upon the Alabama House Constitution, Campaigns, and Elections Committee to vote down a bill that would legalize no-excuse absentee voting in the state, among other alterations of Alabama’s elections laws.

The committee is set to meet on Wednesday regarding HB 396, which is sponsored by State Rep. Laura Hall (D-Huntsville). The bill was originally backed by Secretary of State John Merrill, although he has now withdrawn his support for the measure.

Blanchard served in the administration of President Donald J. Trump as his ambassador to Slovenia, the home country of then-First Lady Melania Trump.

The Montgomery resident is Alabama’s only declared U.S. Senate candidate ahead of the 2022 race to replace retiring U.S. Senator Richard Shelby (R-AL). Blanchard in a written statement said HB 396 significantly weakens Alabama’s absentee balloting rules.


“Absentee balloting invites corruption, cheating, and fraud, so it should be allowed only in rare and unavoidable cases,” she said. “The bill that has been introduced in the Legislature leaves the door wide open for ballot harvesting and other abuses that allowed the recent presidential election to be stolen from President Trump.”

“The bill also begins a dangerous process of watering down Alabama’s election laws, which could lead to the repeal of our photo voter ID requirements and other safeguards that Republicans have put in place,” Blanchard continued.

She concluded, “Alabama should focus on strengthening, not weakening, our honest election reforms, and we certainly shouldn’t implement no-excuse absentee voting, which is often used by liberal Democrats who have refined election fraud and ballot stuffing into an art form.”

Lt. Governor Will Ainsworth (R-AL) and Congressman Mo Brooks (AL-05) have already voiced opposition to HB 396.

Sean Ross is the editor of Yellowhammer News. You can follow him on Twitter @sean_yhn